The Red Rock Resort, Las Vegas, NV
May 7-9th, 2017

This event is co-located with

Red Rock Resort, Las Vegas
May 7-9th, 2017

Leadership, Innovation & Digital MFG

This track was specifically developed to support manufacturing leaders with best strategies and management tactics relating to planning and development, innovation, performance and technology application.  Effective leadership strategies are usually considered the foundation of any successful operation.  Top leaders also see innovation and technology implementation as some of the most important ways for companies to accelerate the pace of change in today's global business environment. This track brings together a comprehensive view of varied methods that tackle some of the most pressing challenges in leadership.

  • Leadership Planning and Development
  • Building a Successful Business Planning Process
  • Product Development & Innovation
  • Improving Operations Performance
  • Manufacturing Innovation
  • Leveraging Technology for Real -Time RCCA (Root Cause Analysis and Corrective Action) Events
  • How to Economically “Hook Up” Factory Machines: Low Cost Approach to The Internet of Things

Keynote Presentations

Solving the Manufacturing Data Problem with the Digital Twin

SPEAKERS

Jon Sobel
Co-Founder & CEO, Sight Machine

Details

Solving the Manufacturing Data Problem with the Digital Twin

The good news: there’s more data available on the factory floor than ever before. The bad news: most manufacturers have been unable to turn most of that data into useful information due to the data variety challenge.

The digital twin is one of the most important new technologies to help manufacturers drive actionable insights from their data. In fact, Gartner named it as one of the five most important emerging technology trends for 2017. Come learn about the industry’s first “plant” digital twin, which mirrors the entire production process, including machines, lines and plants.   During this session, Sight Machine will also review:

Key Take-Aways:

  • The role of AI and digital twins in making plant floor data useful
  • Real-world use cases with measurable ROI
  • Best practices from digital manufacturing leaders 

Breakout Presentations

Leadership Planning and Development: Influencing Without Authority

SPEAKERS

Ashton Lee
Vice President of Quality & Service, AIC

Details

Leadership Planning and Development: Influencing Without Authority

As a leader or manager, what types of power are available to you? Which ones do you use most? Why do you think that most leaders or managers in real daily life have been performing leadership effectiveness? Does position really make you a leader?  I am going to discuss about leadership as the proven effective development of vision and strategies. The alignment of related team member behind those strategies, and empowerment approach of individuals to make a different and achieve business objectives. I wouldn’t bring up academic stuff and discussion, but really practical ways in dealing with a situation you have been facing every day. Try to inspire audiences in learning processes of getting into every point of each cases and also get a full feeling of it. Not all of us can do great things, but we can do small things with our passion. 

Key Take-Aways

  • Know about and defend why leadership is so indispensable in organization
  • Describe the meaning of leadership and how it real work effectively
  • Understand the step by step processes to plan and develop your leadership
  • Give an in-depth portrait of each approach of leadership
  • Know how to utilize the different leadership approach
  • Apply the contents of the presentation to your own personal career life 
Start Preparing for the Integrated Business Planning (IBP) of 2025 Today

SPEAKERS

Steven Hainey ,CPSM, CPIM, CPF, MCIPS, C.P.M.
Director of Supply Chain, Applied Materials, Newell Brands

Details

Start Preparing for the Integrated Business Planning (IBP) of 2025 Today

What will the integrated business planning (IBP) processes of 2025 look like and why should companies start preparing for them today? The pace of technology change is happening faster than ever see before while being indiscriminate on the industries it is completely disrupting. With the increasing complexity of today’s markets and corporate structures, getting internal and external planning alignment across key customers, functional areas, geographical regions, suppliers, and other service providers is becoming more critical for company’s survival each year.

Key Take-Aways

  • Cover the rapid technology changes occurring presently and what the IBP processes of 2025 may look like
  • Review the different IBP maturity stages for People, Process, and Technology
  • Interactive smartphone surveying to benchmark attendees on their IBP maturity levels
  • Examine benefits of collaborative IBP processes on organizations’ overall performance
  • Discuss methods companies should use to progress IBP maturity 
The Future of Manufacturing is Disrupted

SPEAKERS

Drura Parrish
CEO, MakeTime

Details

The Future of Manufacturing is Disrupted

As each day’s new technology leapfrogs over what came before, everything from procurement to R&D must shift. The
Fourth Industrial Revolution is here, and manufacturers can either embrace disruptive technology to win new market
share or face irrelevance and extinction. Disruption is the path to winning, and it’s more attainable and attractive than
most of us realize.

Key Take-Aways:

  • How to achieve flexible, reliable outsourcing
  • How to get improved supply chain visibility
  • Why a distributed supply base is essential and how to get it
  • How to gather and properly leverage the right data to improve your production and procurement processes
Different Approach to an Integrated, Customer-Focused Quality Management System

SPEAKERS

Edward Niemi
Senior Director, Global Quality, Lam Research, Inc

Details

Jeff Wheeler
Account Executive, Sparta

Details

Different Approach to an Integrated, Customer-Focused Quality Management System

Expanding products and ramp in shipments, Lam Research needed to improve its ability to work on the right quality issues that were impacting the customers.  To accomplish this, an integrated quality management system, with new process and a new software package was enabled, collecting the impact at submission, and prioritization of resources to get maximum results.

Key Take-Aways:

  • Use of customer impact, not cost, company impact or who makes the most noise is key to prioritization
  • Integrating the sources of non-conformance into one system allows a holistic view of quality across the company
  • Ability to combine issues with a common factor into single investigation with clear connection and traceability can multiply the impact of your resources on the customer, and overall quality
  • Less impacting issues can be combined and resolved to get to true root cause, preventing issues from getting to the critical customer impact stage
Lean-Driven Innovation

SPEAKERS

Norbert Majerus
Master Black Belt, Lean & Six Sigma, The Goodyear Tire & Rubber Company

Details

Lean-Driven Innovation

Although lean has found widespread application in manufacturing and services, there have been very few sustained implementations in R&D organizations. Lean-startup thinking has energized the computer industry but the applications in the innovation creation process of traditional manufacturing industries have been very rare and there are very few publications on that subject.

This is very unfortunate because the benefits of applying lean principles to innovation, including the fuzzy front end of innovation cycle can be much higher than we have seen in the more traditional applications like manufacturing. The same lean thinking applies to the product design, manufacturing, distribution, sales etc.

As documented by the recent AME Excellence Award, Goodyear has developed a very successful lean Innovation creation that helps the company launch more than 1,500 new and successful products globally every year. This presentation shares not only what Goodyear learned but also how Goodyear implemented the principles and achieved synergy through the value stream.

Key Take-Aways:

  • How lean principles affect innovation in manufacturing industries
  • How lean is applied to create profitable value streams
  • How a major transformation generates sustainable results
  • What participants can do the next day to get started with a lean-driven initiative
Creating a Culture of Innovation

SPEAKERS

Linda Lavelle
Director, Quality Global Strategic Design Office, Johnson & Johnson

Details

Creating a Culture of Innovation

Creating a culture of Innovation in Supply Chain functions is critical to meet the rapidly changing customer environment.  As our customers demand integrated solutions with more personalization and shorter lead times, our Supply Chain organizations will need to innovate to compete.  This presentation focuses on creating a culture of innovation in your organization in order to meet customer demands.

Key Take-Aways

  • Innovation culture is critical to meeting customer demands
  • Design Thinking can be used to solve supply chain problems
  • Supply Chain employees need to improve innovation capability
  • Processes, Capabilities and Measurement systems must evolve
Risk-Based Product Definition, Design, Development, and Transfer

SPEAKERS

Vladislav Nodelman
Director, New Product Introduction Operations, Hologic, Inc.

Details

Risk-Based Product Definition, Design, Development, and Transfer

The optimization of product desirability, quality, and cost is a key goal of product development and can be particularly challenging in a regulated environment. This presentation provides a strategy to support this goal, and requires risk-based, cross-functionally defined product requirements that are translated through feasibility, development, and transfer gates into risk-based specifications and product testing controls.

Key Take-Aways

  • Criticality of and strategies for defining risk-based product requirements
  • Transitioning through the feasibility, development, and transfer gates per objective criteria that minimize risk
  • Strategies for bridging product requirements with risk-based product specifications and associated test methods
  • Aligning above with cGMP and ISO requirements.
When You Find Yourself in A Hole, Stop Digging and Start Innovating

SPEAKERS

Ken Creasy
Senior Director, Manufacturing Technology & Innovation and Advanced Engineering, Johnson & Johnson

Details

When You Find Yourself in A Hole, Stop Digging and Start Innovating

The need to continually improve manufacturing is clear. The need to know when to stop pursuing incremental improvement and to go after significant innovation must be made clearer.  Disruptions and crises provide an opportunity to rethink manufacturing systems and strategies.

Key Take-Aways

  • What are we entitled to expect from our current manufacturing process?
  • What do we do when our current process will never meet our needs?
  • How do we make the case for significant or disruptive innovation?
  • How do we select the innovation?
  • How do we successfully execute on the innovation we bring forward?

 

Supply Chain Risk Management Policies & Strategies

SPEAKERS

David Fortes
Director, Manufacturing Operations, McAfee

Details

Supply Chain Risk Management Policies & Strategies

Threats to your supply chain due to counterfeit supply or malicious intent is ever present. Having a SCRM policy/strategy can mitigate risk to your organization, brand reputation, and your end customers. Ensuring genuine and authentic products are manufactured, tested, delivered & deployed to your end-customers and into organizations that protect US interests requires SCRM policies/strategies.

Key Take-Aways

  • Understand the importance of developing & deploying SCRM policies/strategies within your organization
  • Validate your SCRM policies/strategies with a 3rd party Subject Matter Expert
  • Audit your Supply Chain against your SCRM policy, identify GAPs, and Deploy Counter-Measures
  • Create SCRM mind-set and cultural shift in your organization
Get More From Your Plant Floor

SPEAKERS

Jeffrey Price
Executive Vice President, 5ME

Details

Get More From Your Plant Floor

The emergence of Industry 4.0 and the Industrial Internet of Things (IIoT) is bringing to market technologies that are fundamentally transforming the world of manufacturing. Asset Connectivity, Data Extraction, and Data Manipulation are no longer technical barriers to achieving Smart Manufacturing. Is your organization educated, aligned, and structured to leverage these technologies and reap their benefits? Learn why deploying a Smart Manufacturing platform is easier than ever.

Key Take-Aways

  •  Connectivity Layers and Strategies – Edge, FOG, Cloud
  •  Communication Protocol Standardization
  •  Begin with the End in Mind: What’s the problem you’re trying to solve?
  •  Which Data is Right for You? - Define Your Use Cases
  •  Driving Transparency Across the Enterprise – Integrating with Business Systems
Connecting Machines and People - Making our Factories

SPEAKERS

Paul Hogendoorn
President, Freepoint Tecnologies Inc.

Details

Connecting Machines and People - Making our Factories "Millennial Ready"

FreePoint is making the factory floor "millennial ready" by connecting all value adding machines and processes to the cloud without modification, regardless of the machine type, brand or age, and then making the work accomplished visible to both management and workers in a live stream, in effect gamifying the work.  

Key Take-Aways

  • Every value adding machine or process can be connected to the cloud easily with FreePoint.
  • Younger workers require feedback and visualization of goals and results accomplished.
  • FreePoint's patent pending technology makes it easy to gamify any process.
  • Gamification can improve productivity by as much as 35%.
  • The value added metrics used for engagement can be plugged into ERPs and other systems.
Data-Driven Manufacturing: Making Iiot And Industry 4.0 Come Alive on The Factory Floor

SPEAKERS

David McPhail
CEO, MEMEX

Details

Data-Driven Manufacturing: Making Iiot And Industry 4.0 Come Alive on The Factory Floor

The Industrial Internet of Things. Industry 4.0. Real-time Continuous Improvement. Cyber-physical systems. The manufacturing world is swirling with buzzwords and urgency around data-driven manufacturing. So how do you make it real in your factory? This presentation boils it down to a proven approach. Embrace every machine as a node on your corporate network that delivers real-time dashboard data.

Key Take-Aways

  •  Change culture to harness the power and profit of data-driven manufacturing
  •  Incorporate process-driven data from real-time analog sensor sources
  •  Introduce dynamic job scheduling and ERP connectivity
  •  Case studies: 20%-plus profit improvement based on an achievable 10% increase in OEE
Achieve Operational Excellence by Digitalizing the Manufacturing Value Chain

SPEAKERS

Keith Chambers
Director of Global Operations Management, Schneider Electric

Details

Achieve Operational Excellence by Digitalizing the Manufacturing Value Chain

The manufacturing industry is building up an appetite for the Industrial Internet of Things (IIoT), Industry 4.0 and digitalization strategies. Cloud, mobility, predictive analytics, digital twin, augmented and virtual reality are being used now to improve operational performance, maximize asset reliability, and reduce time to market. Attend this session to learn best practices for getting started on your manufacturing operations journey today.

Key Take-Aways

  • Discover how you can reduce costs and complexity, with standards-based operations
  • Learn about use cases for increase operational performance, improve asset reliability
  • Hear how to improve consumer traceability, maintain quality and increase recipe agility
  • Identify competitive advantages, increase profitability and improve customer satisfaction
  • Receive practice advice for getting started on your digitalization journey
Building Smarter Manufacturing With The Internet of Things

SPEAKERS

David McKnight
Senior Manager, Digital Manufacturing Solutions, Hitachi Consulting

Details

Building Smarter Manufacturing With The Internet of Things

Are you pleased with your current margins?  Does your revenue grow by single digits?  Is 2017 another year of “trimming costs” to be more efficient with the result being mediocre at best?

Hitachi has 100+ years of manufacturing experience.  Today, convergence of operational technology and information technology enables manufacturers to be more efficient, agile, and profitable.   Learn how Hitachi has employed IoT and Advanced Analytics to solve internal manufacturing challenges and address customer pain points, to realize real operational savings.

Key Take-Aways:

  • Where is manufacturing headed? IoT will fundamentally change how products are invented, manufactured, shipped and sold
  • With IoT, IP networks and analytics, manufacturers can become more efficient, improve worker safety and offer new business models
  • IoT will help manufacturers improve resource efficiency, safety and return on assets
  • Manufacturers that master this new dynamic will have a variety of new opportunities for revenue growth and cost savings
Wheel of Fortune – Increasing Throughput and Reducing Chaos Using Product Wheel Scheduling

SPEAKERS

Peter King
Principal Consultant, Zinata

Details

Wheel of Fortune – Increasing Throughput and Reducing Chaos Using Product Wheel Scheduling

Product Wheels are a systemic and structured way to schedule production in high-mix operations by designing fixed production patterns, optimized to reduce frequency and complexity of changeovers.  Nature’s Bounty, a multi-billion dollar producer of vitamins and nutritional supplements, applied Product Wheel scheduling to their packaging operations in Deerfield Beach, FL, resulting in less chaotic planning processes, a 32% increase in throughput, and an on-going annual cost savings of $1.5MM, with no capital expenditure.

This presentation describes product wheel concepts, their application at Deerfield, how the benefits were achieved, how wheels improved the day to day scheduling process, and key learnings.

Key Take-Aways

  • The Product Wheel concept
  • How Wheels can increase line OEE and throughput
  • Examples of other Wheel benefits
  • Where the Nature’s Bounty savings came from
  • How wheels can be effectively used day to day to improve scheduling
  • How Wheels can be seamlessly coordinated with your ERP system.
Put Some Teeth in Your OAC...OMAR

SPEAKERS

Bill Towsley
Senior Operational Excellence Manager, McCain Foods

Details

Put Some Teeth in Your OAC...OMAR

Most Lean Functions seem to have one way of accomplishing the task. If you take that approach with OAC you could be purchasing equipment that you don't need. Realizing the typical OAC process wouldn't work for our facility, deep cleaning would just be another sanitation task, we needed more. My process asks how do we bring the packaging equipment to the condition of a brand new line The speeds, The quality and the appearance. When you put together a Team of Operators, Line workers and Maintenance, and in just one week make an entire packaging line purr like it was brand new. It feels great looks great and the employees have a sense of pride when they hear everyone say: Wow, look what you guys did! This line hasn't run this good in 10 years.  I invite you to try Operator, Maintenance Asset Rejuvenation in your facility.

Key Take-Aways:

  • Why should you try this process, could added a few more years to your assets
  • If you have a secondary packaging line that doesn't get all the attention that your Prime line does this is a chance to try out OMAR...     Operator, maintenance Asset Rejuvenation
  • What area or line makes the best candidate for Teeth in your OAC 
  • Who should lead this type of event
I/T and Business Partnerships Can Accomplish Great Things

SPEAKERS

Tom Hauser
Director IS, Rich Products

Details

I/T and Business Partnerships Can Accomplish Great Things

You pretty much can not do anything without Information Technology. Strong relationships between I/T and the business are critical to successful outcomes. I/T is no longer an order taker. Through relationship management and new techniques such as Agile, I/T and the business are partnering to achieve business results faster.

Key Take-Aways:

  • How a great partnership between I/T and manufacturing defined a multi year strategy and positive business outcomes
  • Adopting Agile methodologies and a new way of working is changing how business results get achieved faster with business and I/T involvement. the I/T role has changed
  • Organizational change management is a critical success factor. You can not want it more
  • Innovation. Is there anything more that can be said that hasn't already been said? Well ... maybe?
  • How this can all help as we figure out the evolving technology landscape (cloud, social, digital)